Stepless Speed 50-600rpm Metallographic Grinding and Polishing Machine with Double Disc

Technical Data Download:
iqualitrol Grinding and Polishing Machine XGrind-315

Features:

Double-disc desktop XGrind-315 grinding-polishing machine is applicable to rough grinding, fine grinding and polishing of metallographic sample.

XGrind-315 has microprocessor control system, with a stepless speed of 50-600rpm, it is an indispensable equipment in making the metallographic sample.

XGrind-315 has a cooling device to cool the sample during grinding and polishing, thus preventing the damage of the metallographic structure caused by overheat of the sample.

XGrind-315 is easy to use, safe and reliable, an ideal preparation equipment for the labs of plants, research institutes and universities and colleges.

Technical Specifications:

Surface layers damaged by cutting must be removed by grinding. Mounted specimens are ground with rotating discs of abrasive paper, for example wet silicon carbide paper. The coarseness of the paper is indicated by a number: the number of grains of silicon carbide per square inch. So, for example, 180 grit paper is coarser than 1200 grit.

The grinding procedure involves several stages, using a finer paper (higher number) each time. Each grinding stage removes the scratches from the previous coarser paper.

This can be easily achieved by orienting the specimen perpendicular to the previous scratches. Between each grade the specimen is washed thoroughly with soapy water to prevent contamination from coarser grit present on the specimen surface. Typically, the finest grade of paper used is the 1200, and once the only scratches left on the specimen are from this grade.

The series of photos below shows the progression of the specimen when ground with progressively finer paper.

Polishing discs are covered with soft cloth impregnated with abrasive diamond particles and an oily lubricant or water lubricant.

Particles of two different grades are used: a coarser polish - typically with diamond particles 6 microns in diameter which should remove the scratches produced from the finest grinding stage,

and a finer polish – typically with diamond particles 1 micron in diameter, to produce a smooth surface.

Before using a finer polishing wheel the specimen should be washed thoroughly with warm soapy water followed by alcohol to prevent contamination of the disc. The drying can be made quicker using a hot air drier.

Mechanical polishing will always leave a layer of disturbed material on the surface of the specimen. Electropolishing or chemical polishing can be used to remove this, leaving an undisturbed surface.

iqualitrol is a professional company to supply quality control instrument and repair service. The main products are industrial video borescope, hardness testers, metallographical instrument, metallurgical microscopes, temperature test chambers, etc.

These are widely used in machinery, mold, metal, rubber, connectors, household appliances, printed circuit boards, medical equipment, and so on.

Our sales and service staff are well trained and experienced. They can give professional advice to customers and recommend suitable equipment according to specific requirement.